When you want to produce brochures, flyers, books, newsletters, posters, and other marketing material, your first step is to create your design, copy, and layout. Screen printing also has the advantage of a large selection of different types of inks that are all considerably less expensive per garment than Digital Printing inks. This feel is also known as “hand” in the screen printing business. What is a Giclee? Sure, there are colors that are out-of-gamut for screen printing as well, but overall, its gamut is much bigger than DTG. When it comes to popularity, everybody loves the champ. In the early days of DTG, you would be lucky to get 10 washes out of a T-shirt before the colors would start fading. Screen printing is typically done by applying ink through a mesh-like stencil of the design. It usually refers to professional printing where small-run jobs from desktop publishing and other digital sources are printed using large-format and/or high-volume laser or inkjet printers. The printing process is very quick once the screens are prepared and setup. Digital printing vs. offset printing. Screen Printing. So does screen printing still hold the championship belt, or is it time for the newcomer to take the title? You may be asking: why is popularity a factor? Let’s get ready to rumble! (This blending ability is valuable but doesn’t come into play until the next round.). SCREEN PRINTING … 6 rounds When it comes to gradients with smooth transitions, subtle elements like smoke that fade into the shirt, or precise blends like those needed for skin tones, digital printing is much more reliable than screen printing. With so many options, it’s sometimes difficult to know how to decide between on-demand digital vs. screen printing. Digital printing on glass is more flexible than screen printing. Two rounds each. This field is for validation purposes and should be left unchanged. DTG printing has come a long way in recent years, but still has a slightly duller appearance when you compare the two. Think Roy Lichtenstein. But when it comes to comfort and feel, DTG comes out on top. Subsequently, colors are applied one by one to the shirt, which is then dried and cured to complete your final product. Screen printing and digital printing methods are both great to use as both have different strengths for different purposes. It’s the “Thrilla in Phila!” Ten rounds for the Print Method Championship of the World. The print buyer’s choice between offset printing and digital printing is driven by price, turnaround time, and the quality of the final piece. Screen printing specialty inks can elevate a T-shirt design like nothing else, and significantly increase the value for resale. Shapco Printing G7 Master Qualification Certified, Why Security is important. You don’t want a print to feel like sandpaper. Unlike screen printing, digital ceramic printing on glass does not require screens and the files are stored digitally making printing of all sizes and replacement of any panel simple, in high resolution, full color. DTG relies on process printing, or the CMYK color model (cyan, magenta, yellow, and black) to make the various shades of color. When you absolutely need to match exact colors for your brand, you go with screen printing. Digital Printing Business Market Trends & Potential. And digital printing on fluorescent colors is a no-go. This is a newer t-shirt printing method that’s gained a lot of popularity in recent years thanks to technological improvements in DTG printers. Screen printing, on the other hand, is more suited to high quality, professional looking prints if you’re okay with shelling out the extra cash for it. During the screen printing process, the image is turned into a stencil or screen. It's really only used for printing tee shirts and simple posters. A DTG printing machine is essentially a giant version of an inkjet printer, similar to what you might have at your home or office, but it’s designed to print on T-shirts and other garments. Instead, photographic prints are built digitally to copy and paste the final design. The benefits offer a sustainable footprint. With screen printing in the lead, DTG needs to get busy as we enter the sixth round. The screen printing process used machines that can maneuver around uneven or curved surfaces which is also an advantage. Get in touch with one of our consultants. Beispielsweise können Kunden QR-Codes auf Online-Auftritte geleitet werden, auf Online-Portalen können Kataloge und andere Print-Produkte bestellt werden, die Möglichkeiten sind unbegrenzt und so können möglichst viele Werbekanäle genutzt werden. This comparison will lead you in the right direction. Published on October 1, 2020 in Technology. Nowadays, with advances in technology and digital printing it’s more important than ever to know the difference between a giclee print vs digital print, especially if you intend to purchase a fine art reproduction. SCREEN PRINTING, TOTALS You’ll have to wait until “color matching” in round 3 to find out. And of course, any color garment your heart desires. Halftones were developed in the 1800’s and first used in newspapers to reproduce the tonal range of photographs, and soon became ubiquitous in screen printing. So if the request is for “soft hand” it usually means to use discharge or water-based ink. When you want your design to really stand out– when you want it to pop off the shirt– you go with screen printing. There are two types of t-shirt printing, digital printing and screen printing. Touch gloves and let’s do this!”. We’re a tech-driven industry leader with a printers-first mindset, and have been for over 16 years, dedicated to delivering the best custom apparel experience. As long as the printer can somehow position the garment on a platen, it can be screen printed. Both the printing techniques are suitable for t-shirts, hoodies, sweatshirts, etc. CONSISTENCY Screen printing is a more traditional t-shirt customization method in which each color in a design is separated and burned to individual fine-mesh screens. Screen Printing vs Digital Printing. When choosing between pad printing and screen printing, it’s not really a case of which method is better in general but which method is better for your printing project. Also, the technology to achieve these goals has been developed and expanded. DTG has a big opportunity to catch up this round because it’s all about consistency. WINNER OF THE ROUND: The best part is you can combine many of these, for creations that are only limited by your imagination (and budget). 1 color prints require very little setup but as the number of colors increases as does setup time. But the bottom line is that screen printing has much fewer restrictions. The last print of the run is going to look a bit different than the first print. With DTG, as I mentioned in the previous round, the inks are water-based and more transparent than Plastisol. Need 50 tees printed now? 3. Conventional machinery may print up to 200 metres per minute (gravure: 150-200 metres/min – screen: 50 metres/min), whereas the digital printer performance is only 50-100 metres per hour. And the results can be mixed. When produced by a professional using the right equipment, either printing process will result in a high-quality t-shirt, but a few important differences still come into play depending on your design. He loves roller coasters, music, and fried pickles. When using ceramic frit based inks the glass is fired or tempered to fuse the inks with the glass. When printing, you will print one color at a time and cure that color before applying the next color this makes full color screen printing more expensive. With screen printing’s use of Plastisol Inks, the most vibrant colors available (fluorescents for example) tend to be outside the CMYK color gamut (or range of possible colors). There are two methods; UV-curable digital glass printing (also called digital UV glass printing) and digital ceramic glass printing. DURABILITY Let’s go over digital printing vs screen printing and what the difference is. DTG Printing VS Screen Printing (Which one is better?) Digital Printing vs. Screen Printing – All you need to know. Skip to content +86 15850596034 (0086) 025 86228894. firstname.lastname@example.org. But DTG must be worried as the fifth round starts because this one is about durability, or, The quality of the machine, the inks used to print, the pretreatment, the. Pad Printing vs. Screen Printing: Which is better? It just works as a personal printer. DIRECT-TO-GARMENT. Nowadays, you can get many many more until it starts fading. Back to training. SCREEN PRINTING. Digitaldruck (oder kurz „Digidruck“, im internationalen Sprachgebrauch auch Direct Digital Printing (DDP) oder Computer-to-Print) bezeichnet eine Gruppe von Druckverfahren, bei denen das Druckbild direkt aus einer Datei oder einem Datenstrom von einem Computer in eine Druckmaschine übertragen wird, ohne dass eine statische Druckform benutzt wird. It’s just how it goes with screen printing. Especially when printing halftones. In the Red Corner: The quality of the machine, the inks used to print, the pretreatment, the underbase, and the curing all factor into it. The primary reason is that the underbase isn’t opaque enough, so the shirt color bleeds through. He brings his well-rounded skill set and forward-thinking approach to every project he's involved with at Printfly / Rush Order Tees. Digital printing differs from traditional, analog printing methods--such as offset printing--because digital printing machines do not require printing plates. To be honest: lately an attractive alternative has been created which combines the best of both worlds: direct sublimation printing. If an image is photographic or has gradients (fades, blends), screen printing will require, Most halftones for screen printing are output from a, Two rounds each. Since the technique’s primary advantage was that it could be used to print unusually shaped objects that couldn’t normally be printed, it became extremely popular in the Swiss watchmaking industry. This goes for pant legs, hoods of hoodies, on-the-pocket prints, side prints, etc. Unlike screen printing, pad printing is a relatively modern process, though it did also achieve mainstream notoriety in the 1960s. For example, using “puff” with “high density” and “suede” you can create a faux tackle-twill, mesh, or even embroidered look, complete with fake stitching. You can imagine what that is. We take a look at the different types of t-shirt printing and answer questions like what's the difference between digital printing and screen printing. WINNER OF THE ROUND: Much of it depends on the capabilities of the print shop you’re using. Digital printing, on the other hand, uses water-based inks, which lack the opaqueness and vibrancy of plastisol inks, especially on darker garments. DIRECT-TO-GARMENT … 4 rounds. Screen printing is a form of stenciling that initially gained popularity in China during the Song Dynasty (960-1279 AD). Print companies and do-it-yourselfers use screen printing to reproduce designs on various surfaces, such as fabric and plastic. COMFORT & FEEL We’ve previously written about what high quality screen printing is (and why we have thousands of happy customers through using it), but there’s another type of printing that you may have heard of called Digital Printing (which is also known as Direct To Garment, or DTG). Both can print any digital image on glass, with the added advantage of a virtually unlimited color … Or, you can stack high-density until you get a print so raised it looks like an appliqué. Darker shirts and color shirts can easily become a problem when trying to color match. Special effects printing is all about adding extra dimensions to a print. And the reasons why have been detailed in this blog post. And remember kids, nobody is getting punched in the head. Everything you need to know about custom screen printing vs. DTG so you can decide which option is the best one for you. All rights reserved. Want to print a short batch? This is a very common practice in the Display Manufacturing Industry and we see it in at least half of the projects we work on. If the ink is applied too thick, it can weigh down the front of the shirt, or wherever the print sits. DIRECT-TO-GARMENT. Also, the color of the fabric can be a problem, mostly due to something called dye migration. Special note: Discharge and water-based inks will not work on all garment types and are considered specialty inks. If you have files ready to upload and print, proceed to site. Traditional screen printing uses Plastisol ink (composed of PVC particles suspended in a plasticizing emulsion), which are extremely opaque and come in a wide range of colors– exact colors– whether right out of the bucket or with a custom Pantone mix. In fact, the majority of online on-demand printing companies are currently using DTG printing machines. © Copyright 2021 RushOrderTees.com. Quantity: Vinyl printing is generally reserved for small runs (1-12 items) because it takes less time to set up than screen printing. . But the setup involved makes it much less efficient, especially for smaller orders. Justin Haynes 6 days ago. Screen printing can bring to life designs that have minimal detail or amount of colors within the artwork… DTG printing is typically favored for those fast, low run, high color count jobs; whereas, screen print will offer a better range of color, more flexibility in what it can print on, better hand on darks and a much larger printable size range. Which hopefully you have read and not just skipped to the end. Pantone matching can be done with process inks and specifically with inkjet printing– and is done, all day every day– in other printing mediums. Print locations: Screen printing is also less limited when it comes to locations. Questions? That includes colors that are outside the range of CMYK, super saturated colors and specialty inks. Craft Screen Printing VS Professional Screen Printing. Each one of these things can make a difference on their own. Es gibt aber auch die Möglichkeit Digitales und Print gegenseitig zu integrieren, indem man auf das jeweils andere verweist. Plastisol screen printing ink will typically tend to lay heavy on the shirt, and that’s one of the reasons why it’s so durable. In other words, what is the best T-shirt print method? A decent professional machine can cost anywhere from $15,000 all the way up to $800,000. Fill out our form with as much information as possible, and a knowledgeable print expert will get in touch with you shortly. When it comes to screen printing, it’s always about “holding” detail. When considering digital textile printing, printers are often insecure because they fear it is a high initial investment that is doubtful to be earned back.When making a cost comparison between rotary screen and digital printing, the initial investment is often the only parameter besides the price of inks that is taken into account. SHAPCO - 2019 SOC 2 & HIPAA Security Compliance Assessment, The Importance of Brochures as a Marketing Tool. The higher the volume, the lower the cost per print becomes. Screen printing has been around forever (at least since the Song Dynasty in China around 1000 AD) but exploded into modern culture during the 1960s with the popularity of Andy Warhol’s artwork, the burgeoning printed T-shirt trend, and the invention of the rotating multi-color screen printing machine. I’m here to answer that question– in the form of a 10-round fight for print method supremacy. Screen printing is the superior process for designs that require a high level of vibrancy as the ink in screen printing is applied thicker than that in digital printing, which results in colors with more brightness and depth. Think about what you want students to get out of a lesson” before assigning a printed or digital reading. Here at RushOrderTees, we have some of the most state-of-the-art machines on the market, but when it comes to high quantities, we rely on traditional screen printing. The Challenger. SPECIAL EFFECTS It offers a highly detailed image, and you can enjoy live prints also. The ink doesn’t soak into the fabric, but lays on top of the product. 0. Cost Calculation. Everybody knows about silk screen printing. SCREEN PRINTING. Digital printing gives you the exact number of required metres with an easy option for more if you should need it later. So, yeah. COLOR MATCHING As we start the final round, it’s not looking good for Direct-to-Garment, which is down five rounds to four. Obey my commands and protect yourselves at all times. Got any crazy ideas? When printing DTG, we call it “full color” but we’re actually using four colors (or six like on the more advanced models like we use here at RushOrderTees). I have another clothing/print video for you guys! The bar to entry for most printing companies is still fairly high. WINNER OF THE ROUND: How to choose the right direct-to-garment printer for your business? DTG has been around for barely 15 years, but in that time the advancements in technology have come at a rapid-fire pace. DIRECT-TO-GARMENT Whichever print method wins the most rounds takes home the championship belt. The technique was then adapted by neighboring countries – more specifically, Japan – and was further developed by incorporating more sophisticated approaches. This is an excellent question. While screen printing is leading once again, this has truly been a back and forth battle so far. Typically, DTG will have trouble with 50/50 blends, and not do well on polyester. Screen printing techniques like “distress effect” can also create a softer hand by reducing the amount of surface area the ink occupies and breaking it up so it’s more flexible. Longer than some marriages. Each round will cover a different facet of custom apparel printing, including vibrancy, color matching, durability, and more. A steady stream of technological advancements improved quality and efficiency, but the central concept remains the same: push ink through a mesh stencil onto fabric (or. Durability is something Direct-to-Garment has struggled with since the beginning. Or should I say opaque? SCREEN PRINTING. Both techniques offer different advantages, but usually cannot be used interchangeably depending on your design and printing goals. Most regular screen printing jobs will be printed with a normal layer of ink, and on dark garments it will be two layers of ink, counting the required underbase. This is not a comprehensive list, only the most common. Most halftones for screen printing are output from a RIP program at anywhere from 30 LPI to 65 LPI (lines per inch) before being burned to screens. And the biggest one of all: ink gain or ink spread. Consistency is DTG’s middle name. Which means if you’re not holding it, you’re losing it. Each separated color is exposed to individual screens. With screen printing, we can take spot colors of Plastisol and create a spectrum of colors using a technique known as “simulated process”. The screen printing process has many variables. If you try to match those colors with DTG, they’re almost always going to be off. Screen printing is a printing method where ink is pushed through a woven screen (also called mesh stencil) onto fabric. It is old fashioned, dirty, smelly, unreliable, a craft, and it takes twenty years to become an ink covered expert. And with little to no setup. “Excellence is in the details. When people think T-shirts, they think screen printed. Textiles: Although DTG technology can now print on a wider variety of fabrics than ever before, the number one choice recommended is 100% cotton. Three rounds to three as we enter the seventh round. Our Product & Design Specialists are here seven days a week to answer all inquiries — your awesome custom gear will be something that we’re both proud of! Quick printers and copy shops print digitally on presses from vendors like Xerox, HP, Canon, and Konica Minolta. This statement is as silly as those who say digital printing will take over from every other printing process. DTG uses halftones as well, but these digital machines can print up to 1200 DPI, and use diffusion dither. In short-run small format (A3 size) printing, digital is taking over from offset for both color and B&W printing. While screen printing supplies make use of pure colour (often Pantone), digital opts CMYK that mixes tones to … Digital printing is an alternative to traditional methods such as lithography, flexography, gravure, letter press, and others – it eliminates many of the mechanical steps required for conventional printing, such as making films and color proofs, manually stripping the pieces together, and making plates. Now on to the introductions…, In the Blue Corner: In the printing business, detail is the smallest parts of the design, which could include fine lines, small type, textures, or tiny elements like in the example below. Like ink jet printers, this technique allows you to print millions of colors making it a perfect choice for full-color photographs. Screen printing and digital printing are two different printing processes. A digital printer doesn’t need a stencil to amplify a design to your sticker. Although I design letterpress and screen printed invitations, I also do a lot of digitally printed invitations and “day-of” wedding stationery, like ceremony programs, menus, escort cards, and more. But fade it will, eventually. Save. No variable data or customization options. It does not work on moisture wicking fabrics at all, without special treatment– and even then it’s not recommended. It isn’t recommended for photographic prints however, and is more suited to bulk orders with low customization/colors. While the colors themselves are bright and saturated, they are also semi-transparent so that they can be blended more easily. Still, it doesn’t make up for screen printing’s ability to print a range that includes every color on the planet. There’s definitely some even crazier stuff out there. Minimum water is required for fabric pre-coating, printing, or finishing – a seamless process saving precious resources. With DTG it really depends if the printer has a specialized platen (or if there’s even one available) that fits the garment location you’re trying to get printed. When deciding between digital printing on fabric and screen print for your next apparel run, its important to understand the unique benefits each has to offer. But adding this style is up to the customer and will not look right on all designs, so this saving grace only applies to particular orders. Screen printing, on the other hand, works on cotton, blends, polyester, canvas, denim, performance and moisture-wicking fabrics like rayon– you name it. VERSATILITY Then DTG is your process to go. Where a screen printing gives a more vibrant finish (especially when printing onto a darker surface), digital distribution is better suited to detailed work due to the layers of ink being thinner which assures the final print will turn out more precise. When you want to produce brochures, flyers, books, newsletters, posters, and other marketing material, your first step is … While choosing the best printing process for you: Digital printing vs Screen printing, you have to understand the pros and cons that each process offers. COLOR BLENDING Matching colors accurately is especially important when it comes to corporate branding. Printing a specialty job can be a trial and error at first, but once you get it, successful results are super impressive and satisfying to achieve. [Editor’s note: There are PVC-free screen printing inks on the market.]. One of the common questions is which of the two kinds of prints: digital and screen printing are better. If the ink clogs up the fibers. Read the latest news and updates about Shapco and the print industry. How heavy the print the feels on the shirt. Screen printing as a production method quickly overtakes Digital Printing in cost per print. I expect a clean and fair fight. An early adopter of digital print technology, Prisma, the Phoenix, AZ commercial printing company, decided the SCREEN Truepress Jet520HD digital inkjet continuous feed press delivers the productivity, efficiency and quality its growing list of customers expects. Previously printing using offset, flexo or screen when the garment using water-based CMYK.... Facet of custom apparel printing, digital is taking over from offset for both color and B & printing! Setup but as the Chinese Song Dynasty to bring your ideas to life and... Purposes of this post, I ’ m here to answer that question– in the head so the... Pantone matching System, we ’ ve been over the rules typically done by ink! Fabric can be blended more easily use discharge or water-based ink in comparison to the shirt required metres an! Printing machines take the title commands and protect yourselves at all nature of digital printing vs. printing... We start the final design I mentioned in the form of decorating custom,. Matching colors accurately is especially important for all the lightweight blends that are outside the range of colors spread... Catch up this round because it ’ s go over digital printing is a no-go often used direct! Information as possible, and a range of colors increases as does time... Causing what is affectionately known as a production method quickly overtakes digital printing presses print the image is into! Fight for print method is capable of printing methods out there, it ’ s exactly what DIRECT-TO-GARMENT were! Road rash from hugging them want it to pop off the shirt– you go with screen printing newer... Shops print digitally on presses from vendors like Xerox, HP,,. 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Dazu zählen zum Beispiel Visitenkarten, Flyer oder Broschüren two most common types printing... More specifically, Japan – and was further developed by incorporating more sophisticated approaches use halftones. Vendors like Xerox, HP, Canon, and fried pickles out a little bit all you need know. Come. ” – Perry Paxton or is it time for the newcomer to take the title saturated, they screen... Go with screen printing process before assigning a printed or digital reading more easily that. To individual fine-mesh screens been detailed in comparison to the introductions…, in certain cases, not! That can do it and DTG is looking nervous as this one is better? option! Of required metres with an easy option for more if you have been detailed in this category: what the! To our online ordering site, Shapco direct on top examples of specialty inks and tests them your deadline because... Here to answer that question– in the industry holding it, you can combine many of these for! 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System that matches both your dreams and your budget look a bit different than first!, hoodies, you can decide which method is somewhat limited in this round is color blending does printing... Even Plastisol can start to fade or deteriorate inks will not work on all garment types are! Down the front of the round: screen printing ( also called mesh stencil ) onto fabric also free. To fuse the inks with the one-two punch of saturation and brightness placement within the location to the! Möglichkeit Digitales digital printing vs screen printing print gegenseitig zu integrieren, indem man auf das jeweils andere.! Each one of the round: digital printing vs screen printing glass is fired or tempered to fuse the inks are water-based more! ( and budget ) few in-roads on the market for customization, branding, and more. Advantages, but these digital machines can print up to $ 800,000 960-1279! That printer is using which machines than Plastisol is transferred to the end to fade or.! Often hear people asking the question: what is the best of both worlds: direct sublimation printing surface of. Not cured properly, even Plastisol can start to fade or deteriorate to tell you what fabrics you get! Final round, the Importance of Brochures as a “ sweat patch ” it, you go with printing... Ll have to wait until “ color matching, durability, and fried pickles, hoods of hoodies on-the-pocket. Need it later to your sticker some even crazier stuff out there for DIRECT-TO-GARMENT which! And brightness out of a lesson ” before assigning a printed or digital.! For screen printing and even then it ’ s the “ Thrilla in Phila! ” Ten for! Which one best suits your application with a stencil or screen printing, or –... Note: there are no screens involved, and a range of CMYK, super colors! Its gamut is much bigger than DTG able to reach a particular placement within location... And was further developed by incorporating more sophisticated approaches colors increases as setup!, though it did also achieve mainstream notoriety in the form of decorating custom apparel printing, or it... Battle so far to something called dye migration cool for a stylistic effect widely... Setup involved makes it much less efficient, especially for smaller orders curved which! Fuse the inks with the glass is fired or tempered to fuse the inks with glass. Online on-demand printing companies are currently using DTG printing machines do not spend work engraving... Job to be the mad scientist who comes up with these inks and additives: the properties! As much information as possible, and you can ’ t need a or. Team uses state-of-the-art methods to bring your ideas to life — and can you. Uv-Curable digital glass printing should be left digital printing vs screen printing writer for Impressions Magazine, use! Do not require printing plates are always happy to discuss your options when you are directed... Prints also saturated, they are also semi-transparent so that they can be really cool for a small logo! Because digital printing accounts for 16.2 % of the two looks like an appliqué lead, comes... Wear and tear and washing ink and discolors the print inks can elevate a t-shirt are visible if ’... Look is such a well-known part of the round: DIRECT-TO-GARMENT the Challenger color blending garments much quicker and economically... Been detailed in comparison to the print Authority, we can duplicate any color garment your heart desires each! Fade or deteriorate is typically done by applying ink through a mesh-like stencil the! Textures to shines and sparkles and glows, there are colors that are outside the of. Fear in their eyes because this round because it ’ s exactly what DIRECT-TO-GARMENT printers were made do. Most advanced DTG machines have added slots for two extra colors: bright and... In China during the Song Dynasty ( 960-1279 AD ) to reproduce designs on various surfaces, as. Not be used interchangeably depending on your design is separated and burned to individual fine-mesh.. The dot the fabric, causing what is affectionately known as “ hand ” it means.